Top Trusted Warehouse Rack And Shelf Manufacturers & Factory

To provide an accurate design and quotation, our structural engineering team requires: (1) An architectural CAD drawing or warehouse sketch detailing internal dimensions, usable clear height (to the lowest truss or sprinkler head), and column grid locations; (2) Pallet specifications, including width, depth, overall height (including product), and maximum gross weight; (3) Forklift or MHE details, notably minimum right-angle stacking aisle width (AST) and maximum lift height; and (4) Operational profile, such as First-In-First-Out (FIFO) or First-In-Last-Out (FILO) inventory turn cycles.

All HEDA rack designs follow rigorous structural analysis adhering to EN 15512 and RMI (Rack Manufacturers Institute) design standards. Upright columns and roll-formed box beams are manufactured from certified high-tensile Q235B and Q355B structural steel. We use Finite Element Analysis (FEA) software to evaluate static dead loads, operational live loads, impact tolerances, and site-specific seismic zone shear stresses. Deflection ratios on load beams are engineered to not exceed L/200 under maximum rated load.

We use a multi-stage automated chemical finishing process. Components go through continuous degreasing, pickling, iron-phosphate surface conversion, and dual water flushes before entering an electrostatic powder coating line. The electrostatically applied polyester-epoxy hybrid powder is cured at 200°C to achieve a tough 60-80 micron coat. For cold rooms or open outdoor environments, we offer continuous pre-galvanized sheet construction or hot-dip galvanizing per ISO 1461, ensuring lasting protection against salt mist and moisture.

Cross-border shipments are secured using heavy-duty export packaging designed for 20GP, 40GP, and 40HQ ocean containers. Upright frames and long beam bundles are nested with protective cardboard interleaves, structural timber saddles, and corner steel brackets, then banded with high-tensile steel strapping. Fragile components, hardware accessories, and electronic shuttle units are crated in heat-treated ISPM-15 compliant plywood boxes. Detailed container pack plans ensure fast, straightforward site unloading with standard forklifts.

Yes. Our CNC roll-forming lines can produce industry-standard hole patterns, including the North American Teardrop punch (fully compatible with standard step beams), European 50mm and 75mm pitch profiles, and heavy-duty diamond styles. We routinely supply drop-in expansion bays, replacement upright frames, and add-on pallet support bars for facilities running existing legacy racking infrastructure.

Every shipment includes complete CAD layout drawings, component packing schedules, and step-by-step 3D assembly guides. We provide direct remote video engineering consultations to walk local installation crews through anchor-bolt torque specs, vertical leveling, safety pin engagement, and diagonal cross-bracing alignment. For large-scale multi-tier mezzanine and radio shuttle installations, on-site HEDA project supervisors can be deployed to oversee assembly and final load-testing commissioning.